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Aluminium Alloy Connectors

Metal & non-metal precision parts

Konlida can meet any customer requirements for aluminum connector products. We have been manufacturing aluminum alloy components for more than ten years and have extensive experience. This is an example of an aluminum alloy connector with surface color oxidation. The customer required an inner and outer circle concentricity of 0.01mm, a wall perforation finish of Ra0.2 and a datum plane of 0.005mm. Konlida engineers used 4 axis machining to meet the customers' requirements inaccuracy. If you would like more examples of our work with aluminum alloys please contact us.

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Material: 2A12

Size: 90 * 70 * 65mm

Details:

  • 2A12 aluminum alloy is selected for CNC processing for connecting parts, which makes the product have extremely high strength and excellent welding performance. Its good cutting performance makes processing faster and shortens delivery time. The overall surface of the connecting piece is treated with natural color oxidation to improve its corrosion resistance.
  • Due to the unique structure and performance of the connector, it can be used in high-strength occasions, such as aircraft skeleton parts, automobile connector parts, mechanical parts, ship parts, medical equipment, sports equipment, scientific equipment, etc.

Technical difficulties:

  • The concentricity of fine holes at both ends is 0.01mm and the hole center reaches the datum level. The size of ±0.01mm, the accuracy of the process plan.

Solution:

  • Use fine positioning clamping and 4 axis processing technology to ensure form and position tolerance accuracy;

CNC Machining Application:

  • CNC machining is widely used throughout the aerospace, medical, automotive industries for its ability to rapidly manufacture precise parts in production-grade materials.

Typical CNC Parts:

  • Housings and enclosures/Brackets/Fixtures for manufacturing/Gears and bearings/Internal mechanical components/Medical instrumentation

Advantages of CNC Machining:

  • Precision and repeatability/Tight tolerances/Production-grade materials/Quick-turn parts within 1 day

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 Services:

  • CNC machining (turning/milling)
  • Sheet metal manufacturing
  • Injection molding service
  • 3D printing service

Machining Material:

  • Aluminum: AL 6061-T6, 6063, 7075-T etc
  • Stainless Steel: 303, 304, 316L,17-4(SUS630) etc
  • Steel: 4140, Q235, Q345B, 20#, 45# etc.
  • Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
  • Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc
  • Copper,Bronze, Magnesium Alloy, Delrin, POM, Acrylic, PC, etc.

Surface Finishing:

  • Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish,
  • Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
  • Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench),
  • Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.

Main Equipment:

  • CNC Machining Center(Milling), CNC Lathe, Grinding Machining,
  • Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,etc.

Drawing Format:

  • STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples.

Tolerance:+/-0.01mm ~ +/-0.05mm

Surface Roughness:Ra 0.1~3.2

Inspection:

  • Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
  • Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge

Capacity:

  • CNC Turning Work Range: φ0.5mm-φ150mm*300mm
  • CNC Milling Work Range: 510mm*1020mm*500mm 

Any Questions / Doubts / Comments?

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Customer Service: (86) 189 1374 9061

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