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Titanium Alloy

Specially shaped valve posts - CP010 Specially shaped valve posts - CP010 just updated

Metal & non-metal precision parts

Konlida has been manufacturing special-shaped titanium alloy valve columns or posts for many years. We can produce in high and low volume. Here is an example of a titanium alloy valve product for a customer with very special requirements. The big trail concentricity was 0.01 mm with a vertical degree of 0.02 mm. The angle tolerance was ±0.05°. This product presented Konlida with a series of challenges in order to meet the customers needs and deadlines. We choose to use our 3 axis machining technology to ensure maimum accuracy.

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Material: TC4

Size: φ50 * 95mm

Process: CNC machining, precision CNC lathe

Tolerance: ±0.01mm

Keywords: precision numerical control, medical equipment

Product Details:

  • The outer wall of the special-shaped product is processed into a circle of threads, so that it can withstand greater axial force and torque. TC4 titanium alloy is selected for CNC processing, so that the product has excellent corrosion resistance, high strength and better Toughness and weldability, to ensure that the product is exquisite and delicate and the size remains unchanged under high temperature working environment.

Usage:

  • heterosexual parts have a wide range of applications, such as auto parts, motorcycle parts, mechanical parts, ship parts, medical equipment, etc.

Processing Process:

  • Senior programming engineers cooperate with precision CNC lathes and 3-axis machining centers to ensure that the concentricity accuracy of large and small diameters is within 0.02mm, the verticality is within 0.02mm, and the angle tolerance is within ±0.05°.

Technical Difficulties:

  • concentricity & verticality 0.01mm, process arrangement and machine table accuracy should be guaranteed;

Solution:

  • precision CNC car with 3 axis machining, to ensure shape and position tolerance accuracy;

CNC Machining Application:

  • CNC machining is widely used throughout the aerospace, medical, automotive industries for its ability to rapidly manufacture precise parts in production-grade materials.

Typical CNC Parts:

  • Housings and enclosures/Brackets/Fixtures for manufacturing/Gears and bearings/Internal mechanical components/Medical instrumentation

Advantages of CNC Machining:

  • Precision and repeatability/Tight tolerances/Production-grade materials/Quick-turn parts within 1 day

Our Advantages

  1. Strong factory: The company was established in 2006, focusing on the R&D and production of electromagnetic shielding/thermal management products, as well as the machining and assembly services of high-quality precision parts. Now it has passed ISO9001 and ISO13485 certification! Reliable quality and competitive price
  2. Advanced production equipment: DMU/die-casting zinc alloy/FINUC CNC machining center. All equipment is imported from Japan and Germany.
  3. Complete testing equipment: various precision testing equipment: Japan Sanfeng internal hole meter, altimeter, runout meter, gear testing center, three coordinates. The measuring items include the tooth shape, tooth orientation, pitch, runout, and common normal of the gear. The measuring accuracy can reach ISO1.
  4. Rich production experience: the company has 30 R&D engineers and 37 core patents. The first time to provide customers with solutions.
  5. OEM: support customized products with drawings and samples, buyer design, and buyer label service.
  6. Fast quotation/fast response: 24-hour online service for 7 days, and the quotation will be replied to you within 24 working hours.
  7. Strict quality: the production is checked at all levels, and the QC fully inspects the delivery, including the test report, to protect your products.
  8. Fast delivery: more than 300 employees work in shifts 24 hours a day, usually 7-15 working days. The ease of product delivery determines the delivery date.
Keyword:CNC Machining Factory/CNC Lathe Services/Precision Machining Cheap China large factory company precision high speed titanium plastic aluminum steel brass metal aerospace 4 5Axis cnc lathe turning milling milled grinding cutting machining machined services for Car medical aerospace motorcycle auto aircraft robotics parts
Services:
  • CNC machining (turning/milling)
  • Sheet metal manufacturing
  • Injection molding service
  • 3D printing service
CNC Machining Material:
  • Aluminum: AL 6061-T6, 6063, 7075-T etc
  • Stainless Steel: 303, 304, 316L,17-4(SUS630) etc
  • Steel: 4140, Q235, Q345B, 20#, 45# etc.
  • Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
  • Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc
  • Copper,Bronze, Magnesium Alloy, Delrin, POM, Acrylic, PC, etc.
Surface Finishing:
  • Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish,
  • Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
  • Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench),
  • Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
Main Equipment:
  • CNC Machining Center(Milling), CNC Lathe, Grinding Machining,
  • Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,etc.
Drawing Format:
  • STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples.
Tolerance:+/-0.01mm ~ +/-0.05mm

Surface Roughness:Ra 0.1~3.2

Inspection:
  • Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
  • Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Capacity:
  • CNC Turning Work Range: φ0.5mm-φ150mm*300mm
  • CNC Milling Work Range: 510mm*1020mm*500mm

Any Questions / Doubts / Comments?

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